Tutorials Brakes Brakes Theory- Mechanics of Brakes Components

Components

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Lever

Components_Lever

A typical lever is made up of the blade, the pivot, the main body and the clamp that attached it to the bars.

Cable

Components_Cable

Cables are made up of braided steel wire usually one core thread surrounded by six helically intertwined strands (1.8mm or 1.6mm diameter.) They are soldered at the end into either a barrel nipple or (as on the far left) a pear nipple.

Cable Housing

Components_Cable_Housing

Sometimes known as brake outer, brake cable housing consists of a steel Helix (spiral) surrounded by plastic coating. The cable housing does what it says on the tin, which is to give the brake cable a smooth and protected passage to its point of delivery. There are specific ways for cutting and preparing brake cable outer.

Ferrules

Compnents_Ferrules

Ferrules are small metal casings which fit onto the end of the cable housing and help keep the cable in place at the point it is fixed into the frame boss.

End Cap

Components_End_Caps_2

An end cap is a small soft fixture which is crimped onto the end of the cable to stop fraying.

Caliper

Components_Calipers

Components_Disc_Brake_Rotor

A brake caliper consists of the main body, the caliper arms which hold the brake pads, the cable stop and cable bolt and a return spring which ensures the brakes can open again once the rider has stopped applying pressure to the lever.

Brake Pad

Components_Brakes_Pads_Disc

Components_Brake_Pad

There are two main types of brakes pads - those that operate against a rim - and disc brake pads that operate against a rotor set into the hub of the wheel.

With some rim brake pads it is possible to take out the actual rubber pad and replace. However, in most cases you will need to replace the whole unit.

Rotors

Components_Disc_brake

The rotor is the surface against which disc brakes apply their force in order to stop the wheel.

Brake Studs

Components_Brake_Studs

Brake studs thread into the fork and are the point of attachment to the frame for the caliper arms. They can be removed and serviced or replaced, or they can be fixed onto the frame.

Noodle

Components_Noodle_2


The brake noodle is a component that acts a bit like a ferrule for the cable housing - the housing slots into it and is kept in place by it. The cable inside carried on through however. It is a type of component used on V Brakes.

Yoke/Straddle

Components_Yoke

Straddle_Contemporary

The yoke or straddle is the small piece into which the brake cable is fixed. You can see from this picture that its purpose is also to hold the transvere cable.

Transverse Cable/Straddle Wire

The cable that goes into each of the caliper arms and through the straddle. It has a role in adjusting the Mechanical Advantage of the brake system on cantilever brakes.

Barrel Adjuster

Barrel_adjusterBarrel_Adjuster_2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The barrel adjuster sits on levers, brake calipers, on rear mechs or on gears. It holds the cable housing in place and also adjusts the tension in hte following way - as the barrel adjuster is turned to make the housing shorter, the cable inside becomes slacker. Or if the barrel adjuster is turned to make the housing longer, the cable inside become more tense.

Quick Release

Quick_Release_2Quick_Release








 

 

 

 

 

 

 

 

 

 

 

 

Quick release comes in many forms. Here are a couple that can be found to release the brake calipers.

Pinch Bolt/Fixing Bolt

Does what it says on the tin! Literally a bolt that fixes a component in place - shown here fixing the cable.

Pinch_Bolt

Gyro

Gyro

The gyro is a mechanicsm that allows a break in the cable between the bars and the frame. It is used on BMX bikes where tricks are performed - i.e. the rider wants to turn the handlebars 360 degrees without twisting the cables.

Caliper Mounts

Disc brake calipers will either mount to an IS (International Standard)  mount or a Post Mount forks. The two are shown below:

Post Mount                                                

Post_Mount

IS Mount

IS_Mount

 

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